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Horizontal Cold Chamber Pressure Die Casting

Horizontal Cold Chamber Pressure Die Casting
Horizontal Cold Chamber Pressure Die Casting
Product Code : 01
Product Description

Horizontal Cold Chamber Pressure Die Casting Machine

We are adroit manufacturer and supplier of ergonomically engineered Horizontal Cold Chamber Pressure Die Casting Machine that is prudentially fabricated using superior components and advanced technology by our dextrous engineers in compliance with the set laid industry benchmarks. It is used in varied industries for the purpose of molding of zinc and aluminum metals. Further, our die casting machine is known for providing maximum production in excellent manner and longer functional life. This precision engineered machine is available in varied models and specifications at most economical prices.

Salient Features

  • Three Stage Injection
  • Centralized lubrication
  • Center and bottom Injection position.
  • Simple Hydraulic system
  • Hand and semi-automatic cycle operation
  • Heat exchanger Incorporated in return flow
  • Built in provision for core cylinders.
  • Provision for zero leakage of Nitrogen Gas. (Piston Accumulator)

Optional Accessories

  • Programmable Logic Control (PLC) Panel
  • Shutter for safety
  • Die Stroke adjustment.
  • Auto spray
  • Auto extractor / Auto Knockout
  • Auto Laddle.

Hydraulic Cylinders

Made out of extra heavy seamless pipes. These cylinders are carefully machined and honed on imported honing machines. V shaped Hydraulic packing of Nitrile Rubber with provisions for adjustments have been used on Hydraulic Cylinders.

Hydraulic Mono Block

All hydraulic valves are mounted on Hydraulic blocks to eliminate Cumbersome Hydraulic piping. Hydraulic equipment is of renouned Yuken India Ltd.

Electrical controls

The switch box houses all electrical controls and mounted on the fixed platen for ease of operation. The switch box is operated through a control cabinet which houses contactors relays and timers.

Accumulator

To provide fast and large quantities of Hydraulic oil to the cylinders for high velocity of molten metal, a Nitrogen filled Accumulator is incorporated. The injection speed can be varied through a flow regulating valve.

Operation

Machines manufactured by us are ideally suitable for Brass, Aluminum, Zinc and Tin Alloys. Depending on the gate geometry, the machine can be adjusted for center and bottom feeding with out tempering with any of the hydraulic fittings.

Production Data

Model


TDC-80

TDC-120

Plunger Dia

mm

35

40

45

50

55

35

40

50

60

65

Shot capacity

kg

0.43

0.56

0.71

0.88

1.06

0.50

0.60

1.00

1.40

1.60

Max. Injection pressure

Kg/cm2

1200

920

730

590

490

2079

1602

1025

714

606

Nom. Casting are at above injection pressure

cm

66

87

110

135

163

58

75

117

168

198


Model


TDC-400

Plunger Dia

mm

50

60

70

80

90

100

110


Shot capacity

kg

1.39

2.00

2.70

3.60

4.50

5.60

6.80


Max. Injection pressure

Kg/cm2

2191

1531

1125

861

681

551

456


Nom. Casting area at above injection pressure

cm

182

290

400

520

660

815

985



Model


TDC-180

TDC-250

Plunger Dia

mm

40

50

60

70

80

85

40

45

50

55

60

70

80

85

Shot capacity

kg

0.7

1.10

1.60

2.10

2.70

3.00

0.78

0.98

1.20

1.46

1.70

2.40

3.10

3.50

Max. Injection pressure

Kg/cm2

2403

1538

1071

785

600

528

2945

2338

1897

1558

1318

968

741

652

Nom. Casting are at above injection pressure

cm

75

117

168

229

300

340

84

107

140

160

200

275

355

383

Technical Specifications

Model


TDC-80

TDC-120

TDC-180

TDC-250

TDC-400

Locking Force

Tonnes

80

120

180

250

400

Injection Force with Intensifler

Tonnes

11.5

20

30

38

45

Hydraulic Ejection Force

Tonnes

4

9

15

15

22

Die Mounting Plates (HxV)

mm

520x520

650x650

760x740

810x860

950x980

Space between Tie Bars (HxV)

mm

330x330

428x428

470x470

510x590

600x660

Max. Die Height

mm

400

450

600

750

750

Min. Die Height

mm

200

200

200

250

250

Tie Bar Diameter

mm

60

72

90

110

125

Die Opening Stroke

mm

200

300

450

500

600

Injection Stroke

mm

250

275

300

350

400

Ejection Stroke

mm

50

75

100

100

145

Distance Between centre & bottom Injection

mm

0, 85

0, 120

0, 150

0, 150

0, 90, 130, 180, 220

Electric Motor Capacity

kw

7.5

11

15

22.4

22.4

Working Pressure

kg. / cm2

70

100/35

150/35

150/35

150/35

Hydraulic Pump (Vane Type)

Lit. / min

45

30/60

39/90

45/110

45/140

Capacity of Oil Tank

litres

300

350

500

600

700

Machine Weight

Tonnes

3.5

4.6

8.0

12.5

17.0

Shot Capacity (Max. Injection Weight)

GMS

950

1500

3000

3690

6800

Constructional Features

Base Frame, Platens & Toggle links

Carefully fabricated from selected steel and stress relieved. Steel casting platens and toggle links are precision machined on Horizontal Boring machine equipped with digital read out.

Tie Bars, Auxillary Guide bars & Piston rods

Manufactured from high tensile steel, hard chrome plated and precision ground, aluminium bronze guide bushes of liberal dimensions have been used on sliding surfaces.



TECHNOCRATS DIE CASTING (I) PVT. LTD.
Plot No.-135, Sector-3, Ch. Devi Lal, IMT Manesar, Gurgaon - 122050, Haryana, India
Mr. Arun Rajotia (M.D.)
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